Allied-air-enterprises Upflow User Manual

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AFFIX LABEL HERE
INSTALLATION AND SERVICING INSTRUCTIONS
UPFLOW, DOWNFLOW OR HORIZONTAL
TWO STAGE HEAT VARIABLE SPEED
GAS-FIRED NON-CONDENSING
WARM AIR FURNACE
Issue 0527
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Furnace Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Furnace Wiring Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Location/Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air for Combustion & Ventilation . . . . . . . . . . . . . . . . . . . . . . . . 8
Ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control Board & Variable Speed Motor Features . . . . . . . . . . . . . 17
Unit Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Start-Up Operation & Checkout . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Servicing The Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Control System Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier. Installation by an
unqualified person may lead to equipment
damage and/or a hazardous condition
which may cause bodily injury and harm
and, as such, at the sole discretion of the
manufacturer, the entire warranty may be
voided and be of no further force and
effect.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
20571201 Issue 0527 Page 1 of 28
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Summary of Contents

Page 1 - WHAT TO DO IF YOU SMELL GAS:

AFFIX LABEL HEREINSTALLATION AND SERVICING INSTRUCTIONSUPFLOW, DOWNFLOW OR HORIZONTALTWO STAGE HEAT VARIABLE SPEEDGAS-FIRED NON-CONDENSINGWARM AIR FUR

Page 2

Figure 4CONFINED SPACE / OUTDOOR AIRFROM ATTICFigure 5CONFINED SPACE / OUTDOOR AIRFROM ATTIC & CRAWL SPACEFor an attic installation it is importan

Page 3 - FURNACE SPECIFICATIONS

DUCTINGThe proper sizing of warm air ducts is necessary to insure satisfactory heating operation. Ductwork should be inaccordance with the latest edit

Page 4 - Adjusting Airflow

Filters:Air filters must be used in every installation. For sidereturn installations, air filters must be installed external tothe furnace casing. An

Page 5 - FURNACE WIRING SPECIFICATIONS

vent. If deterioration is discovered, the chimney mustbe repaired or the "B" vent must be replaced.2. Inspection to ascertain that the vent

Page 6 - INTRODUCTION

4. All pipe should be supported using the proper clampsand/or straps. These supports should be at leastevery four (4') feet.5. All horizontal run

Page 7 - LOCATION / PLACEMENT

CARBON MONOXIDE POISONING HAZARDFailure to follow the steps outlined below for each appliance connected to the venting system being placedinto operati

Page 8

Figure 11AUTOMATIC HEAT STAGING JUMPERWhen installing optional accessories to this appliance,follow the manufacturer's installation instructions

Page 9

This furnace is manufactured for use with Natural gasand must be converted using the proper LP conversion kitfor use with LP (Propane) gas. For LP (Pr

Page 10

Cooling Mode:The units are factory set for the highest airflow foreach model. Adjustments can be made to the coolingairflow by repositioning the jump

Page 11

STARTUP AND OPERATIONAL CHECKOUTIt is not recommended that this furnace be used asa construction heater during any phase ofconstruction. Very low retu

Page 12

SAFETYThe following is a list of safety precautions and their locations in this manual.These safety rules and precautions must be followed when instal

Page 13

The gas control (Figure 13) has two separatepressure regulator adjustment screws, one for 1st stage(marked "LO") and the second one for 2nd

Page 14

Burner Orifice Sizing:The furnace is supplied with standard orifices for thegas shown on the rating plate. Table 6 showscombinations of heating valu

Page 15 - ELECTRICAL CONNECTIONS

Limit Control Checkout:After the furnace has been in operation for at least 15minutes, restrict the return air supply by blocking thefilters or clos

Page 16 - GAS CONNECTIONS

SEQUENCE OF OPERATIONDIRECT IGNITION SYSTEM CONTROL20571201 Issue 0527 Page 23 of 28

Page 17

SERVICING THE FURNACEELECTRICAL SHOCK, FIRE OR EXPLOSIONHAZARDFailure to follow safety warnings exactly could resultin dangerous operation, serious in

Page 18 - UNIT SEQUENCE OF OPERATION

4. Disconnect wires from rollout switch.5. Remove manifold or burner/manifold assembly.Manifold ONLYa. Remove the No. 10 screws that secure themanifo

Page 19

TROUBLE SHOOTING With LED Indicator AssistanceTroubleshootingMake the following visual checks before toubleshooting:1. Check to see that the power to

Page 20 - Input = 121,800 Btu/hr

WIRING DIAGRAM20571201 Issue 0527 Page 27 of 28

Page 21

NOTES20571201 Issue 0527 Page 28 of 28

Page 22 - Figure 16

FURNACE SPECIFICATIONSMODELUNIT DIMENSIONSDUCT SUPPLYOPENINGDUCT RETURNOPENINGVENTPIPEDIA.MAX. OVERCURRENTPROTECTIONMAX.UNITAMPSELECTRICALSUPPLY MIN.W

Page 23 - SEQUENCE OF OPERATION

BLOWER MOTOR SPECIFICATIONS AND AIRFLOW ADJUSTING DATAAdjusting AirflowMODELMOTORHPBLOWERWHEELHEAT SETTINGS COOL SETTINGSHEATING CFM @ .50 STATIC COOL

Page 24 - SERVICING THE FURNACE

FURNACE WIRING SPECIFICATIONS20571201 Issue 0527 Page 5 of 28

Page 25

The furnace cabinet must have an uninterrupted or unbroken electrical ground to minimize personal injury if anelectrical fault should occur. The unit

Page 26

LOCATION / PLACEMENTSite Selection: This furnace may be located in an attic, closet, basement, crawl space, alcove or suspended from theceiling of a

Page 27 - WIRING DIAGRAM

If the furnace is to be installed in a crawl space,consult local codes. (Use of a concrete pad 1" to 2" thickis recommended.)If the furnace

Page 28

If the installation area meets the definition of"Unconfined Space" and does not have additional airrequirements as described, the furnace ma

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